Installation & end of life
Less than 1% of our total CO2 emissions
The cement in Wood Wool captures CO2 from the atmosphere
For Wood Wool, BAUX has carefully selected the world’s leading cement supplier in terms of sustainability. An advanced system for Carbon Dioxide Capturing is in place, ensuring that CO2 emissions from the manufacturing limestone heating process are absorbed and re-captured in porous stone materials.
Once installed, BAUX Acoustic Wood Wool panels also capture CO2 from the surrounding air in a reactive process called carbonation. The limestone in the cement reverts back to its original state when CO2 is collected. Independent tests show that, thanks to its open material structure, BAUX Acoustic Wood Wool is able to carbonate as much as 70% of the CO2 that is emitted during the manufacturing process.
Recycling Acoustic Pulp
All material waste generated from the manufacturing of Acoustic Pulp is recycled back into the production process and re-used again. All water used is built into a closed circular system and recycled. The only emission from production is a tiny amount of pure and clean water vapour that is emitted as the material dries.
On top of this, we can take the Pulp panels back, grind them down and produce new panels again – a 100% circular loop.
BAUX Acoustic Wood Wool
BAUX wood fibres are FSC® and PEFCTM certified –– guaranteeing that they can be traced back to responsible forestry operations. The wood is collected from the Swedish forest in the direct surroundings of the factory in order to minimise negative CO2 emissions caused by longer transport distances. The small amount of wood waste that is generated as a result of production is taken care of—80% is used to heat the factory and drying plant. No waste is produced from the timber log.
CO2 emissions kg/m2
Raw Materials
- Wood cement and water.
- We use locally harvested FSC certified pine and spruce from Swedish forests.
- We use 100% natural materials with no additives.
- Our cement provider, Cementa, has been recognised as the world’s most sustainable cement factory. Read more about this under ‘Installation & End of life.’
Manufacturing
- Sweden, USA and AUS.
- The raw materials we use are produced in Sweden, in a factory that runs on 100% renewable energy.
- We use low waste production methods.
- We have production plants in the USA and Australia to ensure the final parts of the manufacturing process takes place closer to our end customers.
Transport
- From factories to the end client, including samples and the final product.
- We aim to produce as few emissions as possible during the transportation of products.
- We transport products to clients on the ground by truck, and rarely use air transportation.
- We have an efficient raw materials logistics solution that provides materials to the USA and Australia.
Installation & End of life
- Installed Wood Wool products lead to reduced energy consumption due to their heat accumulating performance.
- All Wood Wool products have a long life and 50-year warranty.
- Wood Wool captures a significant amount of CO2 from the atmosphere, leading to reduced Co2 emissions.
- The recycling process Circle allows clients to return outdated panels as raw materials for new production.
kg CO2 e per m2
Wood: 0,05
Cement production: 8,99
Cement carbon capture: -6,29
Raw materials total emissions: 2,75
Power consumption kg CO2 per m2
Sweden: 1,29 (Green energy: Yes)
Australia: 0,15 (Green energy: Yes)
USA: 16,53 (Green energy: No)
kg CO2 e per m2
From factory to end clients: 1,54
%
% of carbon capture: -70%
This means that we have a 70% reduction from the total CO2 that stem from the Wood Wool cement production.
BAUX Acoustic Pulp
The manufacturing process is 100% sustainable and highly technological. The cellulose mix is formed inside a 3D mould with a powerful vacuum method and dried under high pressure. The surface is nano-perforated using an advanced laser technique. All material waste is recycled back into the production process and re-used again. All water used is built into a closed circular system and recycled. The only emission from production is a tiny amount of pure and clean water vapour that is released as the material dries.
CO2 emissions kg/m2
Raw Materials
- Cellulose, potato starch, wheat bran and plant wax.
- We use organic and locally harvested cellulose and the wheat bran is a rest product.
- The wood we derive our cellulose from is FSC
Manufacturing
- The factory is run on hydropower.
- 100% renewable energy sources are used for production.
- There is zero waste produced during production.
Transport
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From factories to the end client, including samples and the final product.
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We aim to produce as few emissions as possible during the transportation of products.
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We transport products to clients on the ground by truck, and rarely use air transportation.
Installation & End of life
- Acoustic Pulp is the world’s first biodegradable acoustic panel.
- The panels are 100% circular—used panels may be moulded and used for reproduction.
- The recycling process Circle allows clients to return outdated panels as raw materials for new production.
k.CO2 e per m2
Wood/pulp: 0,44
OC-BioBinder™: 0,04
Raw materials total emission: 0,5
Power consumption kg CO2 per m2
Sweden: 1,86 (Renewable energy: Yes)
k.CO2 e per m2
From factory to end clients: 2,46
BAUX Acoustic Felt
Recycling PET involves multiple stages, making it challenging to provide an exact CO2 emissions value throughout the supply chain. Studies have estimated that recycling PET can save around 30-60% of CO2 emissions compared to producing virgin PET. This reduction is primarily due to the avoidance of extracting and processing new fossil fuel resources, as well as the energy savings during the recycling process. To calculate a fair number of our Co2 for Felt – Recycled PET, we have used an average of the kg CO2e per m2 of Wood Wool & Pulp.
CO2 emissions kg/m2
Raw Materials
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100 % PET whereof 60-65 % Post Consumer Recycled content Oeko – Tex Standard 100, class I
100 % Recyclable. -
GRS Certified source of recycled PET Accredited by IOAS
Source: Recycling entities across Europe
Manufacturing
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The factory is environmentally certified according to ISO 14001.
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The water-jet cutting of different panel sizes is made with minimal waste.
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Investment in R&D projects dedicated to advancing the development of PET recycling.
Transport
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From factories to the end client, including samples and the final product.
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We aim to produce as few emissions as possible during the transportation of products.
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We transport products to clients on the ground by truck and rarely use air transportation.
Installation & End of life
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We approach sustainability in everything we think and do daily. This commitment does not end even when the acoustic products have reached the end of their useful life. That’s why we make it easy for you to have a positive impact on the environment while upgrading your space at the same time. Our Circle will support you all the way.
kg CO2 e per m2
PET: 1,65 *
Power consumption kg CO2 per m2
Sweden: 3,035 *
kg CO2 e per m2
From factory to end clients: 1,98 *
%
% of carbon capture: -70%
This means that we have a 70% reduction in the total CO2 that stems from the Wood Wool cement production.
* To calculate a fair number of our Co2 for Felt – Recycled PET, we have used an average of the kg CO2e per m2 of Wood Wool & Pulp.
Other
BAUX employees
- All employees are offered the option to purchase a discounted bike for their office commute.
- We offer flexible work hours and all employees receive generous health benefits to spend on either a gym card or massages.
- We walk, bike and take the tube to meetings.
Total CO2 per employee: 2,95 tonnes
Our office
- We have a central office location in Stockholm, giving all our employees the possibility to easily walk, cycle or commute to the office.
- Our office runs on 100% renewable energy and we try to use the space as effectively as possible.
Our office per employee: 0,10 tonnes
Fairs and fair stands
- When showcasing the BAUX brand and products at fairs and events, we aim to reuse materials whenever possible.
- We borrow or rent furniture and products from our friends and colleagues in the industry to reduce both CO2 and money spent.
Fairs total CO2: 0,25 tonne
